- PLANT OPERATION
- LNG CENTER OF EXCELLENCE
9 patents from the Director General of Intellectual Property Rights (HAKI) at the Ministry of Justice and Human Rights of the Republic of Indonesia
PT Badak NGL has consistently put a culture of innovation into action in handling its operations. Prior to 2016, LNG Badak has received 9 patents from the Director General of Intellectual Property Rights (HAKI) at the Ministry of Justice and Human Rights of the Republic of Indonesia, namely:
1. T-Plug Installer
The previous heat exchanger repair was done by turning off the train first, then carry out the installation and welding plug. With the T-Plug Installer innovation, repairs shall be done without welding and doing online (when the plant / train is running) so it does not require a plant shut down that can lead to large amounts of feed gas being wasted. This innovation can shorten leak repair time so as to save total energy 73,313 MWh. Potential greenhouse gases can be minimized to 67,036 tons of CO2 when leaks can be prevented by using the T-Plug Installer.
2. Drying Oven
This tool has been operated as a stator dryer and high-voltage rotor using air heater blower. This tool replaces the heating using 16 pieces of 1000 Watt 220 V mercury lamp which consumes 494 hours. With the Drying Oven, stator and rotor drying shall be accomplished within a shorter period of time, so it is able to save energy use up to 14.71 MWh. In addition, this innovation also decreases the amount of waste mercury lamp waste which is B3 waste of 32 kg / year.
3. Crab Shell Biscuit
This innovation manufactures crab shells as a starch of raw materials for making biscuits with high calcium content. This innovation has been included in the program that aims to fulfill the calcium needs of people in Bontang including children, pregnant women, elderly, patients with bone and joint disorders and patients post thyroid surgery gland. As a result, the program supports the resilience and diversification of food proclaimed by the government.
4. Cooldown Startup Method
This innovation shortens the MHE (Main Heat Exchanger) cool down process by dragging cold gas into the system at the start-up of natural gas liquefaction units. The cooling gas is initially discharged immediately, recycled in the cooling system. This makes the start-up process more secure and environmentally friendly, and provides energy savings of 7,176 MWh per start-up and decrease air emission load by 1200 tons CO2e per start up. This program is a result of innovation that has not been implemented in other LNG plant worldwide so it is the first in the world (pioneer) and proven to reduce the amount of energy loss significantly.
5. Shutdown Method to Prevent Thermal shock
This innovation aims to prevent the occurrence of thermal shock phenomenon that is very likely to occur in the LNG plant shutdown process. Therefore, temperature modification should be done at the time of shutdown, so thermal shock can be prevented and more gas will be used as LNG product. This innovation can save energy of 17,072,300 MWh per shutdown and result in decrease CO2 emission load of 5,887 ton per shutdown.
6. Expansion Joint Tugboat
By modifying the Expansion Joint Tugboat Exhaust Channel, it can lower the leakage of the exhaust channels. The total energy consumption savings of 402.84 MWh / year resulted in a 10% reduction in the heat loss of Tugboat's total engine power equivalent to 402.8 MWh per year and an emission reduction of 949.73 ton CO2 / year. This innovation also reduces leakage of exhaust channels and decreases the frequency of expansion joint damage by 7 ea per year per tugboat thereby reducing the amount of waste wasted by 0.08 tons / year of non b3 solid metal waste.
7. Intelligent Pontoon
In the making a raft for carrying buoys of navigating the depth of the waters, the lighted buoys above the waters must be mandatory as a safe boundary mark for large ships to dock. By making a raft to carry a float as a sign of navigation depth of water depth, it can prevent the existence of non-B3 solid waste in the form of metal waste from lighted buoys that sink into the waters. This innovation shall reduce non B3 solid waste by 5000 kg.
8. Ground Fault Locator
Operation the LNG plant demands a DC power supply to drive instrumentation equipment derived from 80 units of rectifiers. If it is not resolved soon it will cause disruption to equipment instrumentation resulting in the plant trip. By creating a tool for determining Ground Fault Online Locator points, the program avoids plant trips and prevents energy loss of 60,000 MWh / year and prevents the release of emissions to the air by 20 tons CO2e / year.
9. Water Purifier
Freshwater fish has been treated as a commodity of public consumption so that many people are interested in cultivating them. Types of freshwater fish that are much-loved by the community such as tilapia, goldfish, carp fish, catfish and others. But in the cultivation of freshwater fish, water consumed for the cultivation shall not be directly used for all stages of cultivation. Because fresh water from rivers and lakes may have been chalked up with household waste such as detergent, soap, oil and others. The amount of this household waste affects the growth of freshwater fish. Obstacles will be experienced that if the water used from the well pump, then the cost will be high enough because the volume of clean water required is very much.
The installation of river water purification according to this present invention consumes at least three columns which function to precipitate, dry and filter. This installation tool will also contain a positive impact on the environment because it can save groundwater usage so that the ground water reserve is well-maintained. At last, with this installation, it can reduce the volume of river water contaminated with household waste.